Separators

Separators are used for the separation of liquids with different densities. These oil separators remove unwanted free oil very efficiently from the media like coolants, washing liquids, etc. Oil separators also remove other floating particles such as light metal chips, sludge and dust of cast iron from the medium. The range of these liquid separators includes oil separators with different flow rates ranging from 70 L/h to 5000 L/h in stationary as well as in mobile execution. All liquid separators are compatible for high temperature applications (max. 80° C). Oil separators are complemented with a range of different suction floats with automatic level adjustment.

Disc Stack Centrifuge Spare Parts

Separator Spares & Equipment specializes in aftermarket and genuine spare parts for Disc Stack separators and accessories.  Our spare parts comply with the latest specifications and prolong lifecycle for your installation.  On-going research and development ensures that you will always get the latest applicable parts and ensured reliability.  Our supplied parts give you a true cost-efficient peace of mind.  Whether you are looking for aftermarket replacement parts or genuine (OEM) spares and/or accessories, we are your best choice.  We stock our facility at Bangalore. Our spare parts are fully compatible with original OEM parts and come complete with a 12-month warranty on all non-wear items.

We are one of the largest and truly independent suppliers of OEM and aftermarket spare parts and services for Alfa Laval Separators and GEA Westfalia Separators.

From a seal ring to a complete engineered system, Static Engineer’s can provide solutions for all of your separation and heat transfer needs.

Each machine is completely dismantled, cleaned and all major components are checked for wear.  All parts including spindles, worm wheels, electric motors, bearings, o-rings and seals are replaced.  The bowl tolerances are checked and then balanced.  The machine then undergoes a full test run at our facility to ensure the correct operation of the bowl assembly.  Each Machine is covered by a 180-days warranty.

Separator Services

High quality spare parts for all models of separation equipment, oily water separators and marine sanitation devices, manufactured by:

• Alfa Laval
• GEA Westfalia Separator
• Mitsubishi

Static Engineer’s offers below machine

• Separators

• • Installation and Repair of separators
  • Reconditioned centrifuges
  • Machine rebuilds to OEM standard at site
  • Start-up assistance and full on-site training
  • Centrifuge bowl repair and balancing
  • Full service exchange program for centrifuge bowls and control circuit boards
  • Process evaluation and troubleshooting
  • Emergency field service
  • Preventative maintenance programs
  • Pan India shipping
• Clarifiers
• Decanters
• Membranes
• Filtration Systems

This equipment is used for the clarification of suspensions, separation of fluid mixtures with simultaneous removal of solids, extraction of material and concentration or removal of liquids from solids.

Separator’s offer the following Application

• Clarifying suspensions
• Separating liquids with removal of solids
• Separating liquid mixtures of differing densities or viscosities
• Extracting of active substances
• Classifying substances
• Concentrating and dewatering of solids

Separator’s system service:

• Fuel oil treatment
• Fuel oil conditioning systems
• Lube oil treatment
• Sludge treatment
• Bilge water treatment
• Water desalination system
• Hydraulic oil treatment plants
• Ballast water treatment

How a disc stack centrifuge works

A disc separator separates solids and one or two liquid phases from each other in one single continuous process, using extremely high centrifugal forces. When the Density solids are subjected to such forces, they are forced outwards against the rotating bowl wall, while the less Density liquid phases form concentric inner layers.
The area where these two different liquid phases meet is called the interface position. This can be easily varied in order to ensure that the separation takes place with maximum efficiency.
The concentrated solids phase formed by the particles can be removed continuously, intermittently or manually, depending on disc separator type and the amount of solids involved in the specific application. The clarified liquid phase (or phases) overflow close to the rotating axis, in the outlet area on top of the bowl. The liquids then flow into separate chambers. Each separated liquid phase then leaves the bowl due to the force of gravity or by means of a built-in pump, which is a special pumping device. The chambers can be sealed off from each other to prevent any risk of cross-contamination.

Features of disc separator

Material Quality
All parts which are directly in contact with the product are manufactured in Stainless Steel.
The bowl parts are forged to highest standards and this results in a seamless bowl design and a structure that eliminates micro cracks.

Desludging
The captured solid particles are discharged at intervals at full operating bowl speed.
In self-cleaning bowl design, full or partial discharges are performed by a hydraulic function that opens and closes the bowl.

Drive Mechanism
The rotating assembly is driven by an inverter controlled electric motor and a belt or gear driven spindle assembly coupled to the motor. The rotation speed is adjusted through the control panel. Anti-vibration mounts are fitted to the base frame which is bolted to floor to reduce vibration and noise.

Lubrication
The bearings and gears are independently lubricated from a single oil sump.

Frame
The lower and upper frames are manufactured by high quality casting. Depending on
the application the frame can also be manufactured with stainless steel cladding.

Clean in Place (CIP)
The disc separators can be equipped with CIP system as an option.

Steam-sterilizable design (SIP)
The disc separator in steam-sterilizable design, 137 °C

Technician Request

Skilful specialists with the know-how of Separator
The field service is carried out exclusively by experienced specialists who receive constant further training and who are accordingly able to provide state of the art solutions. Only these service engineers possess the know-how of Separator and are familiar with the systems and machines right down to the last detail. They are therefore capable of providing you with precisely the security that only the manufacturer can provide.

Maintenance

Not only separators and decanters, but also all other machinery need appropriate maintenance of specialized machinery maintenance workers.

Duties of separators and decanters mechanics, machinery maintenance workers:

• Read technical manuals to understand machinery and controls
• Disassemble separator or decanter when there is a problem
  Repair or replace broken or malfunctioning components
• Perform tests and run initial batches to make sure that the machine is running smoothly
• Detect minor problems by performing basic diagnostic tests
• Test malfunctioning machinery to determine whether major repairs are needed
• Adjust and calibrate equipment and machinery to optimal specifications
• Clean and lubricate equipment or machinery
• Move machinery and equipment

• WSK

• Installation and Repair of separators
• Reconditioned centrifuges
• Machine rebuilds to OEM standard at site
• Start-up assistance and full on-site training
• Centrifuge bowl repair and balancing
• Full service exchange program for centrifuge bowls and control circuit boards
• Process evaluation and troubleshooting
• Emergency field service
• Preventative maintenance programs
• Pan India shipping